Automotive metal stamping provider today: The stamping process is generally divided into forming and separation processes. Fortuna is mainly customized and designed through customer drawings. It generally goes through 10 steps such as DFM Evaluation, Mold Design, Mold Assembly, Sample Submission, and Mass Production to achieve a project. After stamping and forming, we will also perform electroplating, heat treatment, tapping, riveting and other processes on the product according to customer needs to ensure that the product will not be oxidized, deformed and other product defects. Our company currently has 70 stamping equipments, most of which are high-precision equipment imported from Japan. The main brands are Chin Feng, AOMATE, Aida, DOBBY, etc. Find extra info on automotive metal stamping.
Tool Wear and Maintenance – Tool wear is a significant factor in CNC machining. Worn tools can lead to poor surface finishes, dimensional inaccuracies, and increased machining time. Regular monitoring and maintenance of tools are essential to ensure consistent part quality. Implementing a proactive tool maintenance schedule can extend tool life and reduce downtime. Using high-quality tools and proper cutting parameters can also mitigate wear, ensuring that your machining operations run smoothly and efficiently. Prototyping And Testing CNC Designs – Prototyping and testing are essential steps in refining your CNC machined parts. They help ensure that your designs are practical, functional, and ready for full-scale production.
These equipments adopt computer digital control technology, which can adapt to various metal stamping processing processes, are easy to operate, and have the characteristics of high speed and high accuracy. Mainly used for processing various metal materials on metal stamping production lines. The automatic setting device can ensure that the mold operation is always stable and high-speed, and assists in some tasks on the processing line that require high-speed switching; The stroke is adjustable, the maximum stamping speed of our equipment is 1200/min, and it can be adjusted independently according to the production cycle required by the product.
Hexagon measuring instruments use a variety of sensors and measurement methods to achieve high-precision measurement. By measuring the coordinate position of an object in three-dimensional space to determine its geometric shape, it can detect and control product quality. Hexagon measuring instruments have the characteristics of high precision, wide measurement range and high degree of automation. Keyence’s one-button measuring instrument is a precision measuring instrument based on advanced image measurement technology. It is mainly used for simple, batch, fast and accurate measurement of two-dimensional plane dimensions.
Design for Manufacturability (DFM) – Design for Manufacturability (DFM) principles aim to simplify production and reduce costs. By considering the manufacturing process during the design phase, you can create parts that are easier and more economical to produce. Minimize the Number of Setups: Reducing the number of setups required for machining a part can save time and money. Design your parts in a way that allows multiple features to be machined in a single setup. This approach minimizes the need for repositioning, which can introduce errors and increase machining time. Discover additional info on https://www.dgmetalstamping.com/.
Progressive die: In one stroke, different processes are completed at different positions of a set of molds, that is, a set of molds is used to complete the stamping process of products. Each stroke of the mold can stamp out one or more products. It is suitable for mass production, product processing with relatively complex shapes and requiring multiple processes to complete. Features: High degree of automation, enabling unmanned production. The mold has a long life, can reduce assembly errors and improve the dimensional accuracy of the parts. Advantages: high production efficiency and fast processing speed. The product quality is good because the movement trajectory and speed of the material are relatively stable, ensuring the accuracy and consistency of the product. Save materials and reduce material waste and loss.
CNC machining is a cornerstone of modern manufacturing, known for its precision and versatility. Whether you’re crafting intricate aerospace components or robust automotive parts, the design phase is critical. Getting it right can mean the difference between a smooth, efficient production run and costly, time-consuming errors. In this guide, we’ll explore essential tips and best practices for designing parts specifically for CNC machining. From selecting the right materials and understanding tolerances to optimizing tooling and prototyping, we’ll cover all aspects to help you create high-quality, cost-effective CNC machined parts.